Mining
Iron Ore Crushing Processing Flow Explanation
30/11/2025
JOYAL Mining, as a complete solution and integrated equipment supplier for ore crushing, provides efficient and reliable crushing solutions for major iron ore projects with its extensive experience and mature technology.
We have successfully implemented technological transformations and upgrades, effectively improving the grade and uniformity of the final ore product, thereby significantly enhancing economic returns.
Process Flow Diagram
Raw Ore → Raw Material Bin → Vibrating Feeder 1 → Jaw Crusher (Primary Crushing) → Iron Remover → Vibrating Feeder 2 → Cone Crusher (Secondary Crushing) → Vibrating Screen → [Qualified Product] → Finished Product
Iron Ore Crushing Production Line Comparison
Technical configuration comparison between 100-150t/h and 350-400t/h iron ore crushing production lines
| Item | 100-150t/h Iron Ore Crushing Line | 350-400t/h Iron Ore Crushing Line |
|---|---|---|
| Processing Capacity | 100-150 tons/hour | 350-400 tons/hour |
| Core Process | Two-stage & One-closed-circuit (Jaw Crusher + Cone Crusher + Screening) | Typically Three-stage & One-closed-circuit (Jaw Crusher + Cone Crusher + Cone Crusher + Screening) |
| Main Equipment | Raw Material Bin × 1 Iron Remover × 1 Vibrating Screen × 1 Cone Crusher × 1 Vibrating Feeder × 2 Jaw Crusher × 1 |
Based on the 100-150t/h configuration, would include: 1. Larger models of Jaw and Cone Crushers, OR 2. Additional Cone Crusher as tertiary crushing stage 3. Multi-deck Vibrating Screen for higher efficiency 4. Larger specifications for auxiliary equipment |
| Characteristics | Moderate investment cost, compact layout, convenient operation and maintenance, suitable for medium-capacity projects | Larger equipment specifications, more complex system, higher automation requirements, suitable for large-scale, intensive mining projects |
Process Advantages
- Efficient Flow: Closed-circuit cycle ensures uniform and controllable product size with minimal over-crushing
- Reliable Equipment: Core crushing equipment designed for hard iron ore, offering strong wear resistance
- Quality Assurance: Iron removal protects key equipment, precise screening guarantees product grade
- Flexible Scalability: Modular design allows adaptation to different capacity requirements
Complete set of equipment for iron ore crushing
